I have a very old Montgomery Ward Shaper that we used in a custom cabinet shop where I worked years ago. It is still in fine working condition. My questions is this. After many years, I seem to have lost my memory to recall how to put the cutters on. Ward's went out of business so long ago there is no manual for this machine. Can you help
- Jeffrey
Urbanna, Va
Our Expert
Before operating an old woodworking machine, it's important to check the machine over thoroughly. For example, make certain that belts and pulleys are secure and that the spindle is not bent. Also, check the fence and guard to make certain that they lock firmly in place.
Although some shapers have a reversing switch to change the rotational direction of the spindle, most shaper spin in a counterclockwise direction when viewed from above. Of course you can easily check this by watching the spindle rotation as it slows to a stop. It's very important that the cutting surface of the shaper cutter faces in the direction of the spindle rotation.
Once you've determined the spindle rotation direction disconnect the machine from the power source before going further.
Many shapers have at least one insert ring which can be removed to accommodate large diameter cutters. Make certain that the cutter clears the insert ring and/or the table opening. If the cutter does not clear the opening, even after removing the insert ring, the cutter is too large for the machine and should not be used.
With the cutter in position on the spindle and facing the correct direction, secure the cutter with the spindle nut. In order to lock the nut firmly in place the shaper will either have a second wrench to hold the spindle, or the machine will have a spindle lock.
With the cutter in place it's very important to position a fence around the cutter and lock the fence in place. When correctly positioned, the fence will cover most of the cutter. Covering most of the cutter will create a lighter cut which is safer.
Once the fence is in place position a guard over the cutter. If the shaper did not come equipped with a guard then make one of your own. It's important to cover the cutter and shield it from your hands.
For a full line of shaper cutters, including both brazed and insert, take a look at the Amana website.
