Saw Blades, Router Bits & Shapers

Ceiling Beams?

I have a low ceiling that I am adding box beams made from reused 100 year old CVG Fir. The beams are only about 2-3/4" tall. The ceiling is sloped and low on one side so taller beams were not a good option. I want to create a traditional profile crown molding approximately 1" tall but I am not able to find a single bit that small to produce it and the cost of having it milled is prohibitive. Is there a combination of bits I can use to create this? The cove is easy but the other profile is the one I am challenged with. Thanks a ton


-Anthony

Ft Collins, CO

Our Expert

Crown molding can take on a number of shapes. The most common is an ogee, or S-curve, flanked by smaller profiles such as roundovers and coves. 1" is a small space to create a detailed crown molding. My suggestion is to use the Amana no.54198 Multi-Form bit. As you can see, this bit creates a number of attractive profiles that will fit in a 1" space.

Desk top microphone sound booth?

I'm constructing an open octagon shape in which 5 sections of the octagon are being used. I have 22 1/2 degree angles so that my boards form the correct shape. Think of rectangles standing vertically and the long edges have the 22 1/2 degree angles.


Is there a way to make the joining surfaces mechanically secure by using a glue joint bit or a spline or biscuit? I can't figure out how to position the boards to achieve this.


Is there a way to make the joining surfaces mechanically secure by using a glue joint bit or a spline or biscuit? I can't figure out how to position the boards to achieve this.


- Mayo

South Elgin, IL111

Our Expert

Keeping 22.5 degree joints in alignment during gluing used to require a spline. And even with a spline the job was challenging because the splines added parts to the entire assembly.


A much easier solution is to use a bird's mouth joint. One half of the joint is square and the mating half is a "V" shape. The joint is very strong and, best of all, it is self-aligning. 


Amana Tool makes several router bits for bird's mouth joints including tool number 54270 which creates a 22.5.

Building a custom cabinet?

I want to route a half round edge on a 1/2" thick board with corners that have a 1" radius. I can use a 1/4" roundover router bit on both the top and bottom sides of the straight edges of the board using a fence on my router table. I can also route one side of the radiused corner of the board using the bit alone with the bearing running on the unrouted edge, but when the board is turned over to route the other side of the curved corner there is no unrouted edge for the bearing to run on and a fence does no good. HELP PLEASE. How do I do it?


- Charles
Knoxville, TN

Our Expert

The key is to use a template. Shape the template to the desired profile and attach it to the workpiece with double-sided tape. Use Amana Tool no.49504 1/4" radius Corner Rounding Bit and fit it with no.49405 guide bearing and no.47724 retaining collar.

When making the pattern, reduce the radius of the corner by 1/4" to compensate for the difference between the cutting radius of the bit and the diameter of the guide bearing.

V Grooves

We have heard of a circular saw blade that will cut v grooves into our panaling but cant seem to find anything other than router bits to do this with.  Can you tell us where we can find a saw blade to cut v grooves? We would like to attach it to a table saw and run the panaling through the table saw.  


Robert H.

Columbia, SC

Our Expert

I suggest that you use a tablesaw molding head. Most have an assortment of cutter profile including a vee cutter.

Trimming Veneer

I am applying PSA (Pressure-sensitive adhesive) walnut veneer to the back of dining-room chairs. Can I use an Amana Tool router bit to trim the veneer? Perhaps 46300?


Andrew M. 
Shreveport, LA 

Our Expert

To trim the veneer I suggest Amana Tool Laminate Trim Router Bit #47105. This is a 1/4" diameter, down-cut bit. The down-cutting action will push the veneer toward the substrate rather than lift it.

Laminate Countertops

How do they make beveled edge countertops what bits do they use?


Dave G. 

Victoria, BC 

Our Expert

A plastic laminate countertop can be edged with plastic laminate or solid wood. After the laminate is applied to the countertop the excess is trimmed flush to the edge. You can trim it flush and bevel it in one easy step with
Amana Tool Bevel Trim Router Bit 47204.

Sharpening

Where do you send your jointer and planer knives for sharpening?


-Curtis R.

Kirksville, Missouri

Our Expert

I send all machine tooling for sharpening to Misenheimer, Inc. 3052 Maple Valley Road, Morristown, TN, 37816, Ph 423-587-4300. Misenheimer is a large company that sells and sharpens tooling for the furniture industry. 

Hoosier Hutch, Tambour Door?

Hi Mr. Bird, I'm a hobby woodworker and recently ordered your tambour router bit set. I am building Indiana Hoosier Hutch, and didn't want to used the fabric backed tambours. I tried your tambour bit set, and on my test set, the ball and socket fit very well.


When I ran the pieces for the actual project, and found that the ball socket was pretty loose, allowing the slats to come apart will little force. My theory, and I hope you can confirm this is that I may have shaved a little to close on the shaping of the stock. It seems to me that the fit of the ball and socket is determined by the router bit, and that the socket bit is always the same.


I wonder if I can increase ball size by moving bit "away" from the stock, slightly of course, but hoping that this will increase the ball size for a tighter fit.
Hope this question makes sense.


-John
Douglas, GA

Our Expert

Yes, you have the right idea. Just position the bit further into the fence opening to reduce the cut. This will make the ball larger.

Prayer Kneeler?

Is there a bullnose router bit made by Amana with a bearing on it that I can use to follow a curved pattern/template?


-Dan 

Pickerington, OH

Our Expert

Yes, Amana makes eight sizes of bullnose bits with guide bearings from the no.51565 5/64" radius to the large no.51576 5/8" radius.

CNC router carvings?

I would like to create detailed carvings with a CNC router. Can you suggest a bit that will create fine details? 


I hope to be able to create some master pieces like these http://www.vectorart3d.com/gallery/ i do understand the smaller the tip is more detail i will get.the one I am using now is 1/8 shank two fluke end mill, on a piece of hard wood oak, they say ball nose is best to use. they break easy if feed rate is more than 10 . this will take more than 8 hrs., and i can only go a depth of 1/8 without breaking. any thing smaller than 1/8 will break. feedrate of 20 takes only 2 hrs to do. can you reccomendf me a bit that will give me a good speedrate without breaking.


-Tom
Ocala, FL

Our Expert



I recommend the Amana AMS-210 In-Groove eight piece set. This solid carbideset is designed specifically for CNC routers. With seven included insert cutters you can always find the profile that you'll need for fine detailed work. The In-Groove system features over 30 different sizes and profiles.

Torchmate CNC Routing system?

We will be working with wood doing mostly sign work including 3D lettering and and some picture applications. What would you suggest as a set of core bits and accessories to handle these jobs?


-Jason

Clyde, TX

Our Expert

Amana has just what you need, the #AMS-209 set. This 8-piece set includes a tool body and seven different profiles. The industrial quality carbide inserts produce crisp, clean cuts in a wide variety of materials from laminates and plastics to fragile veneers. The V-tip inserts can even cut aluminum.

CNC-only router bits

What are the safety issues associated with using a CNC-only router bit, such as  V-grooving bit like product no. 45612, on a table-mounted router to groove aluminum? The workpiece can be held well using a jig similar to a coping sled.

Our Expert

Thank you for the inquiry.


We have amended the product page on our website to reflect that with proper safety precautions, this can be used on a table mounted router.

 

Engraving Saw Blade

Do you have any recommendations for a bit that would work well do engrave a design on a saw blade? Specifically a larger buzz saw blade.

Our Expert

Thank you for the inquiry.

...

Tambour Router for a real door?

Hello,


I would like to build an  tambour door  to separate two rooms in my basement (8' high, 6' wide) . Would Tambour Router bit set work for me? 

 


Thanks in advance,


Alex

Our Expert

Thank you for the inquiry.

 


The longest length for the Tambour desk is 60” maximum with a minimum radius of 3-1/2”. Besides the door being too heavy to slide, it would be difficult to cut. Please call us at 800-445-0077 for more information.

 



PCD Sharpening and retipping

I own two of your DRB-208 Compression cutters, one has a chip in the first upcut blade. Can you recomend a company that does sharpening and retipping?

 
Thank You.

Our Expert

Hi, sorry to hear about the chipped bit.

 


Please contact Dustin at Riverside Tool. 1-800-430-8498. They sharpen diamond tools.

V scoring Blade fit into track saw

Hi there, I am a domestic builder in Australia, just wondering is any track saw or plunge saw can fit ACM double edge V-scoring saw balde?  I brought ACM scoring set blade, but couldn't find any track saw can fit it just like festool PF-1200, table saw which is fine for it but i prefer track saw can do multiple tasks. 


anyone has idea?


thanks 


Kent Tsui

Cupboard doors?

Would like to know if the bits No. 55340 and 55341 Ogee Window Sash and Rail Router Bits are suitable for doors or cabinets?


-Jose

Bahia Blanca - Argentina

Our Expert

The Amana no.55340 and no.55341 are designed for stock from 1-1/8" to 1-3/4" thick. These thicknesses are for architectural sash and doors. For interior cabinet divided light doors I recommend the Amana no.55360.

Back deck?

I'm trying to spruce up my back deck a little. It is 12'x20' and made of pressure-treated pine. The current top railing is made from 2x6 planks. They've become warped and pitted to the point that they are unsightly and I plan to replace them. What I had in mind was using 2x8 planks in order to have a little wider ledge and 1/2 bullnosing or full bullnosing the inside edge of the planks to give it an upgraded look. I've never done any routing but am fairly handy and mechanically inclined. What tools and router bits will I need to complete this project?


-Ed

Suwanee, GA

Our Expert

Amana has several profile bits that will shape an attractive edge on 1-1/2" thick deck railing. Round over bit no.49520 will create a 3/4" radius bullnose with two passes. You'll need a router table with a fence or a fence for your hand-held router for the second pass with the bit. Another option is the Amana no.57192. This unique bit also creates a bullnose with two passes but does not require a fence; the unique guide bearing follows the round over profile from the first pass. For a complete bullnose profile in one pass Amana offers the no.51566 3/4" radius bullnose bit. However, this is a large diameter bit that requires a table mounted router for safe use.

Signs for inside a Church?

What router bits are best for making signs for inside a church, like "nursery, men, women, office, etc?
Also, what wood do you recommend?


-Roy 

Winfield, WV

Our Expert

Amana Tool has a wide selection of V-Groove router bits, such as no.45705, that are perfect for sign making. The selection includes bits of different diameters and angles so you're sure to find a router bit that is suited for your requirements.

Inlay for countertop?

I need a router bit to plunge into formica for an inlay project. My main concern is the edge of the inlay and not the center material. What bit would you recommend for this?


-Kevin

Sault Ste. Marie, MI

Our Expert

I recommend the Amana Solid Carbide Spiral Bit Down-Cut no.46202. The edges of this bit are razor sharp and the down-cutting action of the spiral will
create a smooth cut on the laminate that is free of burning or chipping. 

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